Automated Sortation Systems for Fast, Flexible Fulfillment

Modern distribution operations depend on fast, accurate sortation to keep orders moving. As volumes grow and order profiles become more complex, manual sorting quickly becomes a bottleneck.

Tompkins Robotics provides flexible robotic sortation systems that increase throughput, improve accuracy, and adapt to changing operational needs — helping you process more orders in less space and time.

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How We Automate Sortation

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High Performance Robotic Sortation System 

  • Items or cases of any shape are inducted into tSort by operators or automated conveyors

  • Each item is automatically scanned as it enters the system

  • tSort robots route items based on your preset rules to destinations including including totes, cartons, mailbags, or gaylords 

  • Sort up to 40,000 items per hour to 6,000+ destinations within a compact footprint

tSort Automated Returns System

tSortLift

Vertical Sortation for Efficient Space Use

  • Items are inducted into tSort via tSortLift stations

  • tSortLift moves items to up to five tSort levels 

  • Each tSortLift station inducts up to 1,200+ items per hour

  • Items are transfered from the lifts to tSort robots

  • Robots route items to destinations such as totes, cartons, or gaylords 

tSortLift Robotic Induction

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High-Density Robotic Putwall 

  • Items are sorted into tSort3D robotic putwalls

  • tSort3D seamlessly integrates with tSort and other sortation systems

  • Items are sorted into designated containers within the putwall based on your preset rules

  • Completed containers can be removed individually or entire mobile putwalls can also be moved to packing when full

tSort3D Returns System

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Flexible Mobility Across Your Fulfillment Workflow

  • Packages can be placed onto tSortPost robots from designated areas in your facility

  • The system handles flats, polybags, mail pieces, totes, and cartons

  • Packages are transported to designated destinations such as gaylords or bins

  • No fixed infrastructure required for facility-wide sortation 

 

Robotics Inbound Operations

Benefits of Tompkins Robotics Sortation Systems

Automated Receiving Operations

Increase Throughput 

High-speed robotic sorting handles large volumes of items quickly while maintaining consistent performance

tSort3D Robotic Sortation Automation

Sort a Wide Range of Item Types

Handle cartons, polybags, flats, totes, and irregular packages within the same system

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Maximize Space Utilization

Compact, high-density systems allow you to sort more items per square foot without expanding your facility 

tSort grocery fulfillment

Quickly Adept to Change

Quickly adjust sorting rules, destinations, and workflows without redesigning your infrastructure.

Automated Warehouse Receiving

Scale Without Disruption

Add robots, destinations, or workstations as your operation grows — without interrupting daily operations

tSort parcel sortation

Eliminate Bottlenecks 

Distributed robotic systems remove single points of failure and keep operations running smoothly


Expert Insights on Robotic Sortation

Start Your Journey Toward Smarter Sortation