Tompkins Robotics, a business unit of Tompkins International, is a leading provider of autonomous mobile robot (AMR) solutions. The company has developed and deployed the world’s first, portable automated sortation system, t-Sort, a revolutionary unit and parcel sortation system that is patented for North America and Europe. This new and innovative robotic technology helps build world-class supply chains while providing unmatched flexibility and throughput. Our systems accomplish volumes ranging from small operations in the backroom of a supercenter or mall anchor store to large fulfillment centers processing millions of units a day.
With three models, t-Sort; t-Sort Plus; and t-Sort Mini, and two sortation methods, tilt trays and cross belts, Tompkins Robotics systems can handle items as small as a penny to up to 40 inches long by 30 inches wide and weighing up to 120 pounds. The fast, efficient and modular unit and parcel sortation systems can handle a wide variety of product unmatched by traditional sortation solutions. Given the unique flexibility and scalability of this application, t-Sort installations have proliferated since its first implementation in 2018 and continue to rapidly grow year over year.
Watch the video below to learn more about the robust applications and unique capabilities of the t-Sort system.
The Tompkins Robotics leadership team includes some of the best minds in the industry. Our experts have a wealth of knowledge and decades of hands-on experience improving supply chain performance and increasing profitability for a diverse range of companies, from small startups to big-box retailers.
Click on each leader’s photo to learn more.
Denny McKnight, an expert in global distribution strategy, has spent his 30 year career focusing on warehouse logistics, equipment, and technology, as well as overseeing the development of Tompkins’ proprietary robotic sortation systems and strategic partnerships. McKnight’s role as CEO of Tompkins Robotics has included involvement from the beginning, and he was instrumental in bringing the technology to market. He works with the leadership to develop and further partnerships, channels, markets, and applications for the t-Sort system and other, complimentary systems. McKnight’s extensive experience leading large-scale initiatives in facility re-engineering and new greenfield DC/FC design has given him unrivaled levels of insight into the best approaches and technologies for the modern distribution and fulfillment environment. As President of the Tompkins organization, he has been instrumental in creating the company’s vision of The Connected Warehouse®, where IoT-enabled equipment and building control systems harmonize with next-generation WES technology to create new levels of efficiency and supply chain transparency.
McKnight is a frequent speaker on various warehousing and logistics subjects, is quoted in top industry publications, and has contributed to several industry related books. In 2018, he was recognized by Supply & Demand Chain Executive as an industry “Pro - to - Know”.
Mike is the President and one of the original leaders that has created Tompkins Robotics and brought the t-Sort sortation system to life for global customers. t-Sort is the world's first robotic, truly scalable, portable, and intelligently adaptable automated sortation system that is changing the way firms execute in their supply chains. He has been involved from day one in the evolution of this unique and innovation system - recognizing the potential, designing the applications, and creating the value proposition for Tompkins Robotics' customers. He continues to lead the design and forward movement of the company. He drives much of the new application development, new product conceptualization, and the integration with partners solving unique problems with complimentary robotic automation. His focus is to deliver Tompkins Robotics and its systems to customers in North America and Europe to maximize their service, performance, and operations in ways never before thought possible. Mike spent his prior career doing supply chain consulting and implementations for customers in a range of industries, including Pharmaceutical, Retail, Food & Beverage, and Consumer Products. Mike has been highly successful in building long-term relationships based upon his personal involvement in successful implementations. He has achieved significant results for clients that have led to bottom line savings, higher levels of performance, enhanced service levels across the supply chain, and an increase in overall shareholder value. He now brings that same level of success to the leadership of Tompkins Robotics and its customers. His client list includes over 200 hundred firms during his prior career and at Tompkins Robotics. Mike's work history includes the US Air Force, Tompkins International, Garr Consulting and Deloitte Consulting, prior to becoming totally focused on Tompkins Robotics.
Bruce Baring is a Vice President with Tompkins Robotics and works with our clients to define requirements, develop solutions, and establish the business case for deploying our t-Sort solutions. t-Sort is the world's first robotic, truly scalable, portable, and intelligently adaptable automated sortation system that is changing the way firms execute in their supply chains. In the role of concept development, Baring brings a practical approach to creating the most flexible automated solution tailored to addressing our clients’ business needs as they evolve and grow to maximize their return on invested capital.
Baring began his supply chain consulting career with Tompkins in 1995 and has recently joined the Tompkins Robotics team after working for several other consulting and engineering firms.
Throughout his career, Baring has helped companies across all industry verticals transform and improve their supply chain performance through network optimization, distribution center design, and the deployment of automated solutions.
Baring has a BSIE in Industrial Engineering from Texas A&M University and an MBA for UNC-Greensboro.
Thompson Brockmann is an instrumental Tompkins Robotics team member.
Since joining Tompkins International in 1995, Brockmann has developed extensive experience in the design and implementation of distribution networks and fulfillment centers in eCommerce, 3PL, consumer goods, retail, and apparel. He has played lead roles in developing strategic master plans, justifying systems and equipment, detailed facility planning and specification, and managing the implementation process for clients.
In Brockmann’s current role as Vice President at Tompkins Robotics, he oversees the full life cycle, from solutions development post go-live owner transition of t-Sort, integrated material handling systems, and other automated solutions. Brockmann uses his over 20 years of experience in distribution and fulfillment system designs and implementation to deliver his clients with Tompkins Robotics solutions that maximize their service, performance, and operations in ways never before thought possible.
Brockmann received his B.S. and Master’s in Industrial Engineering from North Carolina State University.
Jim Serstad, Vice President of Product Development ensures that Tompkins Robotics is always on the leading edge of warehouse robotics. He is responsible for developing the mechanical, electrical, and software elements of the t-Sort system.
Through several partnerships that Serstad developed with key robotics and material handling technologies, t-Sort integrates with upstream and downstream warehouse processes. He leads the internal efforts to take concepts from the drawing board to reality including the detail design, engineering, prototyping, testing, and finally the product commercialization, stabilization, certification, introduction, and refinement in the marketplace. He also oversees the writing and management of the many patents and patents pending that are held by Tompkins Robotics both in the US and globally.
Prior to joining Tompkins, Serstad managed the acquisition of a Flextronics factory, and subsequently was responsible for operations and business development. Upon joining Tompkins, he drove the expansion of the firm’s Asia practice into warehouse design and material handling equipment. During Serstad’s 15-year tenure in China, his team discovered a ground-breaking sortation technology. In 2016, he moved back to the US to help introduce this sorting technology to the US.
Serstad has a BS in Electrical Engineering and an MBA, both from Purdue University.
In response to COVID-19 and limiting travel, Tompkins Robotics is now offering interactive virtual tours using a variety of stationary and roaming cameras throughout the facility. We have the capability to demonstrate five t-Sort systems with various configurations, robots and functionalities. The main demonstration system includes three different induction types: manual, robotic and A-frame. Our systems are capable of e-commerce order fulfillment, store replenishment, backroom and parcel / postal sortation. We can demonstrate the original t-Sort robotic system in multiple dual level configurations and an elevator system to move robots between the levels. Our larger t-Sort Plus robots run on single level systems with both tilt tray and crossbelt options. In the very near future we will demonstrate the new t-Sort Mini in an additional system. We have a wide variety of inventory to demonstrate products including general merchandise, apparel, grocery, fragile goods, odd sizes and shapes and a wide range of product weights. You will also have a chance to learn about the technologies that are integrated into our system such as automated induction, automated charging, integrated weight and dimension capture, our proprietary wireless network and Warehouse Execution System (WES), new innovations such as our automated sorter exit solution and more. And if mobility and flexibility are important to you, we can demonstrate how easy it is to reconfigure a system, remove or add a sort table, and even fold a table into a smaller footprint for move or transport.